Freefly Astro Max: Advanced Enterprise Drone Platform for Mapping and Inspection
The Freefly Astro Max represents the next evolution in professional aerial mapping and inspection. Built in the U.S. and trusted by enterprise teams, it combines the Freefly SL8 power system, precision gimbal stabilization, and open payload integration to deliver exceptional data quality. Supporting the Sony ILX-LR1 61 MP mapping camera and Freefly’s Thermal Upgrade, Astro Max provides survey-grade imagery, reliability, and compliance for critical field operations.
Key Advantages
- U.S.-built system: reliable, NDAA-ready design with traceable sourcing.
- SL8 power architecture: longer flights and predictive battery telemetry.
- Modular payload options: RGB, thermal, or mapping configurations.
- High-efficiency propellers: improved lift and reduced vibration.
- RTK-ready positioning: centimeter-level survey accuracy.
- Thermal upgrade support: adds radiometric heat analysis capability.
- Compact and rugged: carbon-fiber frame with IP-rated components.
Why Freefly Astro Max Is Different
Astro Max is engineered for mission flexibility and longevity. Freefly’s new SL8 ecosystem standardizes batteries, chargers, and telemetry, allowing consistent power and maintenance across fleets. The platform’s precise motor control and carbon construction provide flight smoothness under challenging weather or terrain.
For organizations requiring NDAA compliance, the Astro Max (NDAA/Blue) version ensures secure firmware and domestically sourced components. Every system is built under strict U.S. quality oversight, offering predictable part availability and full service support through Freefly Systems USA.
Models and Core Specifications
| Specification | Detail |
|---|---|
| Weight (with standard payload) | 3.8 kg |
| Maximum Takeoff Weight | 7.0 kg |
| Flight Time (typical) | 37 minutes (standard load) |
| Power System | Dual SL8-Air 157 Wh batteries |
| Propellers | 2270 High-Efficiency (21.8 in / 554 mm) |
| GNSS | Dual-band GPS + RTK-ready architecture |
| Max Speed | 15 m/s |
| IP Rating | IP54 equivalent (tested) |
| Operating Temperature | -10 °C to 40 °C |
Packages and Ecosystem
- Astro Max Aircraft – Standard configuration with SL8 power and folding gear.
- Astro Max Aircraft (NDAA/Blue) – Compliant build with U.S.-made components.
- SL8-Air Battery – 157 Wh module providing consistent endurance.
- SL8 Fast Charger – Dual-bay charger with active cooling and fast-charge modes.
- Spare Propeller Set (2270) – High-efficiency blades for optimal performance.
- Astro Spare Parts Kit – Landing legs, isolators, and hardware spares.
- SL8 Travel Case – Protective SKB case for transport and field use.
- Sony ILX-LR1 + Sigma 24 mm Lens – 61 MP payload for photogrammetry.
- Freefly LR1 Thermal Upgrade – Adds radiometric thermal capability for inspection.
Payload and Compatibility
Astro Max supports Freefly’s open dovetail mounting system for rapid payload changeovers. The Sony ILX-LR1 integrates via Freefly’s mapping gimbal for full geotag and RTK workflows. The optional Thermal Upgrade expands mission capability, enabling detailed heat-based analytics for utilities, infrastructure, and rescue operations.
| Payload | Primary Function | Ideal Use Cases | Notes |
|---|---|---|---|
| Sony ILX-LR1 RGB | High-resolution mapping and survey | Topographic survey, construction progress | 61 MP stills; integrated Sigma 24 mm lens. |
| LR1 Thermal Upgrade | Radiometric temperature analysis | Industrial inspection, public safety SAR | Calibrated temperature output for diagnostics. |
Compliance and Operational Readiness
Astro Max (NDAA/Blue) meets U.S. procurement standards with verified components and firmware. Its domestic manufacturing ensures supply transparency and sustained service access for government and utility operators.
NDAA and Blue UAS Alignment
The NDAA/Blue edition includes U.S. electronics, secure firmware, and traceable assembly. Fully supported by Freefly Systems USA for mission-critical procurement.
Telemetry and Data Security
Encrypted control links and local log storage keep operational data secure. No cloud dependency is required for core flight functions.
Operational Assurance
SL8 Fast Charger and spare parts kits ensure rapid mission recovery. Freefly GCS software monitors battery health and system status for predictive maintenance.
Use Cases and Sector Applications
| Sector | Core Deliverable | Key Payloads | Primary Benefit |
|---|---|---|---|
| Mapping and Survey | Orthomosaics, 3D terrain data | ILX-LR1 | Survey-grade accuracy with RTK support. |
| Infrastructure Inspection | Defect and thermal imaging | ILX-LR1 + Thermal Upgrade | Safe, high-detail assessment from distance. |
| Construction | Site progress and topography | ILX-LR1 | Accurate mapping for project tracking. |
| Public Safety / SAR | Thermal visibility in low light | ILX-LR1 + Thermal Upgrade | Heat detection for emergency response. |
| Energy and Utilities | Pipeline and grid inspection | ILX-LR1 + Thermal Upgrade | Detects anomalies without physical access. |
| Agriculture | Crop and vegetation analysis | ILX-LR1 or multispectral payload | High-resolution imagery for NDVI monitoring. |
The Takeaway: Accurate. Compliant. West Coast Supported.
The Freefly Astro Max delivers precision, endurance, and NDAA-level security in a scalable U.S. platform. Supported locally by Dronefly, it’s the trusted solution for inspection, mapping, and data capture across critical industries.
Talk to a Dronefly Expert
Get a quote or schedule a consultation to build your Astro Max system. Dronefly provides configuration, technical assistance, and expert support for Freefly enterprise platforms across the West Coast.
Frequently Asked Questions
Is Astro Max available in an NDAA-compliant version?
Yes, the NDAA/Blue variant uses U.S. components and secure firmware.
What is the typical flight time?
Up to 37 minutes with dual SL8-Air batteries and mapping payload.
Which payloads can Astro Max carry?
Sony ILX-LR1, Freefly Thermal Upgrade, and compatible open gimbal modules.
Does it support RTK mapping workflows?
Yes, the Astro Max integrates with RTK correction networks and base stations.
Where can I purchase Astro Max systems?
Dronefly is an authorized Freefly partner offering sales, service, and integration support.
